How You
Use SR1
First, SR1 calculates and suggests different
combinations of bolt diameters and strength classes based on your preliminary
input of the amount and type of load, its application, and the tightening
method.
Database
for Bolts and Threads
Next, you use SR1 to define the bolt and nut.
SR1 contains extensive databases for bolts, nuts, and thread sizes and
types. The standard databases include information for most commonly
used metric and English bolt type and dimensions, ranging from M1.6
to M160, and from 0-80 to 4-inch by 4. You can append the databases
with specially sized fasteners and define any number of bolt types.
Tightening factor and tool precision discrepancies are also available
from an appendage database.
Clamping
Parts
Third, you can freely define the dimensions,
material, e-Modulus, and permissible surface pressure for up to ten
clamping pieces. The materials database can be appended to include additional
materials and associated factors to meet your needs. Experienced users
can create special effects with clamping pieces to modify the SR1 deflection
calculations and supplement FEA calculations and torque-angle signature
measurements.
Friction
Coefficients
Next, you enter the friction coefficients, either
from the database or as derived from experimental testing. The most
important friction coefficients for thread, head seat, and seam are
available for use from the integrated SR1 database. You can append the
friction coefficient database to include new combinations of materials
based on data determined experimentally. Such testing can be done using
fastener research test machines that perform tests according to DIN
946, such as the RS Technologies LabMaster Model 9504. The slope of
the torque-angle signature for a given bolted joint can then be used
to verify the uniformity of friction effects.
Assembly
Method
Finally, you specify the scatter factor of the
assembly process. Certain types of tooling can introduce a greater amount
of scatter than others. The amount of scatter relating to tooling is
an important factor when analyzing a critical bolted joint and SR1 makes
it easy for you to setup and append the related database.